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Bus Parts - Cooling Systems - Bus Attachment Intercooler Assembly 1119-00406

The 1119-00406 Engine Intercooler Assembly is an original equipment (OE) air-to-air charge air cooler specifically designed for Yutong ZK series luxury and long-haul coaches, including models such as the ZK6122H, ZK6127HB, and ZK6119. As a core component of the engine’s forced induction system, it plays a vital role in meeting Euro V and Euro VI emissions standards by cooling compressed intake air from the turbocharger—increasing air density, improving combustion efficiency, and reducing nitrogen oxide (NOx) emissions.

Constructed from high-grade vacuum-brazed aluminum alloy, this intercooler features a tube-and-fin core design optimized for maximum heat transfer efficiency while maintaining low pressure drop across the intake path. It effectively reduces post-turbo air temperature from over 150°C down to approximately 50°C, significantly enhancing engine power output and fuel economy.
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  • 1119-00406

  • Yutong Bus Parts

Attribute Description
Part Number (OE) 1119-00406
Product Name Engine Intercooler Assembly / Charge Air Cooler
Common Names Turbo Intercooler, Front-Mount Intercooler (FMIC), Air-to-Air Heat Exchanger
Application Vehicle Heavy-Duty Passenger Coaches / Luxury Tour Buses
Primary Brand Yutong Bus (ZK Series)
Engine Compatibility Cummins ISLe8.9, ISB, ISD; Weichai WP10 Series
Core Material Vacuum-brazed aluminum alloy (3003/4343 clad)
End Tank Material Reinforced die-cast aluminum
Core Type Tube-and-Fin (high-efficiency airflow design)
Inlet/Outlet Diameter ~100 mm – 110 mm (large-bore for high-flow applications)
Mounting Style Bolt-on with rubber isolation mounts
Design Standard Meets GB/T 23335, ISO 18451, and Yutong OE specifications
中冷器-4


中冷器-3


Parameter Specification
Heat Transfer Efficiency Reduces intake air temp from >150°C to ~50°C
Maximum Operating Pressure 0.3 MPa (3.0 bar) — no deformation under full boost
Burst Pressure Rating >0.5 MPa
Pressure Drop (Clean Core) <2.5 kPa at rated flow rate
Weight Range 15 kg – 22 kg
Dimensions (Approx.) Varies by model; typically 700–850 mm (L) × 550–650 mm (W)
Operating Temperature Range -40°C to +180°C (peak transient)
Service Life 6–10 years under normal operation


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