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SHACMAN F3000 F2000 X3000 New Truck Spare Parts Throttle Cable DZ9100575005

Part Name:
Throttle Cable / Accelerator Cable / Gas Pedal Cable

Common Usage:
Connects the driver’s accelerator pedal to the engine fuel pump governor or electronic throttle actuator in mechanically controlled engines.

Vehicle Type:
Heavy-Duty Commercial Trucks, Tractors, Dump Trucks, Cargo Vehicles

System Compatibility:
Mechanical diesel engines (e.g., Weichai, Cummins ISLe, Yuchai) with inline or rotary fuel injection pumps
Availability:
Quantity:
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  •  DZ9100575005

  • Shacman

Attribute Specification
Cable Type Push-Pull Bowden Cable (Flexible inner wire inside outer sheath)
Length Typically 1.8m – 3.5m (varies by cab type and engine placement)
Diameter Inner cable: ~1.2–1.5mm; Outer housing: ~3.0–4.5mm
Material - Inner wire: High-tensile steel
- Outer housing: Steel spiral with PVC or rubber insulation
- End fittings: Zinc-plated or stainless steel ball, clevis, or barrel connectors
Operating Temperature Range -40°C to +120°C
Tensile Strength Up to 150 kgf (resists stretching under load)
Function Transmits pedal movement to engine fuel control unit — increases/decreases fuel delivery based on driver input
Control Method Mechanical linkage (no electrical signal required)
Compatibility Designed for use with mechanical governors (e.g., RSV, RFD type pumps), some early electronic actuators
Warranty Typically 6 to 12 months (supplier-dependent)
油门线-1

Name1

油门线-2

Name2

Usage & Installation Notes

  1. Confirm Exact Fit Before Purchase

    • Measure existing cable length from end-to-end mounting point.

    • Verify connector shapes (ball, clevis, hook, barrel).

  2. Inspect Regularly for Wear
    Check for:

    • Frayed or broken strands

    • Kinked or crushed outer housing

    • Rust inside the sheath

    • Sticky or delayed response

  3. Lubricate Periodically (If Applicable)

    • Use cable lubricant spray or light grease through access port (if designed).

    • Never use WD-40 as a long-term lubricant — it dries out.

  4. Ensure Proper Routing and Clearance

    • Route away from hot exhaust components.

    • Avoid sharp bends or pinch points.

    • Secure with clips to prevent vibration damage.

  5. Adjust Free Play After Installation

    • Too tight: Engine won’t return to idle; risk of runaway

    • Too loose: Delayed acceleration response

    • Adjust using the barrel adjuster near the pedal or engine end

  6. Check Throttle Return Spring

    • Ensure the spring pulls the throttle lever back fully when pedal is released.

    • Missing or weak springs cause dangerous high-idle conditions.

  7. Replace in Pairs (Dual Pedal Systems)

    • Some trucks have dual cables (main + secondary). Replace both if one fails.

  8. Avoid Over-Tensioning

    • Excessive force can damage fuel pump levers or break mounts.

  9. Test Before Full Operation

    • With engine off, press pedal and observe full range of motion at engine end.

    • Start engine and confirm smooth idle-to-full-throttle transition.

  10. Upgrade Consideration

  • On older trucks, consider upgrading to an electronic throttle actuator for better fuel economy and diagnostics (requires ECU support).



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