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Sinotruck Howo Haohan Howo A7 Truck Parts Standard Size Electrical Junction Box WG9716582301

The WG9716582301 Electrical Junction Box Assembly is the core electrical control center of modern Sinotruk HOWO and SITRAK heavy-duty trucks. It integrates fuses, relays, and signal routing into one robust module, enabling safe and intelligent power management across complex vehicle systems.

With support for up to 70A high-power circuits, an IP65-rated enclosure, and compatibility with advanced engines like MAN MC13 and Weichai WP series, it ensures reliable performance under extreme conditions.

Proper installation, sealing, and preventive maintenance are crucial to prevent costly electrical failures, downtime, and safety hazards.
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  • WG9716582301

  • Sinotruk HOWO

Attribute Description
Part Name Electrical Junction Box Assembly / Central Fuse & Relay Box / Power Distribution Module (PDM)
Common Names Main Relay Box, Central Control Unit Housing, Chassis Electrical Hub
OE Number (Original Equipment) WG9716582301
Alternate Total Part No. AZ9716582301 (some production batches use "AZ" prefix)
Manufacturer China National Heavy Duty Truck Group (Sinotruk / CNHTC)
Function Acts as the central hub for electrical power management and control logic execution in the chassis and engine system
System Role Integrates fuses, relays, and PCB traces to distribute 24V power safely and manage key circuits including:
• Engine ECU power supply
• Starter control
• Preheating system
• Sensor signal protection
• Lighting and auxiliary systems
Design Type Modular plastic enclosure with integrated fuse/relay slots and multi-pin harness connectors
Mounting Location Typically mounted on the chassis frame rail beneath or beside the cab (driver’s side), protected by cover but accessible for service
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Key Technical Parameters

Parameter Specification
Rated Voltage 24V DC – Standard for heavy-duty commercial vehicles
Operating Voltage Range 18–32V DC (compatible with charging system fluctuations)
Total Weight Approx. 8.0 – 8.5 kg
Dimensions (Approx.) 35 cm × 35 cm × 33 cm (L×W×H)
Enclosure Material Industrial-grade flame-retardant ABS + PC blend (UL94 V-0 rated)
Sealing Level IP65 – Dust-tight and protected against water jets from any direction
Internal Components Integrated array of blade-type fuses and ISO micro/miniture relays
Fuse Types Supported ATO, ATC, Mini, Maxi (e.g., 10A, 15A, 20A, 30A, 40A, 70A)
Relay Types Supported 24V DC relays: SPDT, DPDT configurations
Connection Interface Multiple high-density plug-in terminals for main harness, sub-harnesses, and ground links
Thermal Resistance Operates reliably from -40°C to +105°C ambient temperature
Certifications Complies with GB/T, ECE R10 (EMC), and CE standards

. Installation Instructions (Step-by-Step Guide)

⚠️ WARNING: Work involves high-current circuits. Failure can lead to fire or ECU damage. Disconnect battery first!

✅ Step 1: Prepare the Vehicle

  • Park on level ground, turn off ignition.

  • Disconnect both battery terminals (start with negative).

  • Wait 2–3 minutes to allow capacitors to discharge.

✅ Step 2: Access the Junction Box

  • Locate the box on the frame rail (usually near left-side cab mount).

  • Remove protective cover and mounting bolts.

  • Take note of harness routing and grounding straps.

✅ Step 3: Disconnect All Harness Plugs

  • Carefully unplug all multi-pin connectors.

  • Label each connector if necessary.

  • Inspect pins for corrosion, bending, or overheating signs.

✅ Step 4: Remove Old Assembly

  • Unscrew mounting brackets.

  • Gently remove the entire junction box — avoid pulling wires.

✅ Step 5: Install New WG9716582301 Unit

  • Place new unit into position.

  • Secure with original or compatible fasteners.

  • Torque to ~8–10 N·m (do not overtighten plastic housing).

✅ Step 6: Reconnect Wiring & Grounds

  • Plug in all harnesses firmly until they click.

  • Reattach grounding straps securely.

  • Ensure no foreign objects or moisture inside the box.

✅ Step 7: Final Sealing & Test

  • Replace rubber gasket and seal cover tightly.

  • Reconnect batteries.

  • Turn key to ON — check dashboard lights and ECU self-check.

  • Start engine — confirm normal operation of all systems (lights, gauges, horn, wipers).

  • Use diagnostic tool to scan for electrical faults.

✅ Recommended: Perform continuity test on major circuits post-installation.


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